Thermal Spray Coatings for Electromagnetic Wave Absorption and Interference Shielding: A Review and Future Challenges

Faisal, Nadimul Haque; Ahmed, Rehan; Sellami, Nazmi; Prathuru, Anil; Njuguna, James; Venturi, Federico; Hussain, Tanvir; Yazdani Nezhad, Hamed; Kumar Katiyar, Nirmal; Goel, Saurav; Upadhyaya, Hari; Joshi, Shrikant; Muhammad-Sukki, Firdaus; Prabhu, Radhakrishna; Mallick, Tapas; Whittow, Will; Kamnis, Spyros

Abstract

This review paper aims to consolidate scattered literature on thermally sprayed coatings with non-ionising electromagnetic (EM) wave absorption and shielding over specific wavelengths potentially useful in diverse applications (e.g., microwave to millimeter wave, solar selective, photocatalytic, interference shielding, thermal barrier-heat/emissivity). Materials EM properties such as electric permittivity, magnetic permeability, electrical conductivity, and dielectric loss are critical due to which a material can respond to absorbed, reflected, transmitted, or may excite surface electromagnetic waves at frequencies typical of electromagnetic radiations. Thermal spraying is a standard industrial practice used for depositing coatings where the sprayed layer is formed by successive impact of fully or partially molten droplets/particles of a material (used in the form of powder or wire) exposed to high or moderate temperatures and velocities. However, as an emerging novel application of an existing thermal spray techniques, some special considerations are warranted for targeted development involving relevant characterisation. Key potential research areas of development relating to material selection and coating fabrication strategies and their impact on existing practices in the field are identified. The study shows a research gap in the feedstock materials design and doping (including hollow and yolk-shelled structure types) and their complex selection covered by thermally sprayed coatings that can be critical to advancing applications exploiting their electromagnetic properties.

Citation

Faisal, N. H., Ahmed, R., Sellami, N., Prathuru, A., Njuguna, J., Venturi, F., Hussain, T., Yazdani Nezhad, H., Kumar Katiyar, N., Goel, S., Upadhyaya, H., Joshi, S., Muhammad-Sukki, F., Prabhu, R., Mallick, T., Whittow, W., & Kamnis, S. (2022). Thermal Spray Coatings for Electromagnetic Wave Absorption and Interference Shielding: A Review and Future Challenges. Advanced engineering materials, 24(7), Article 2200171. https://doi.org/10.1002/adem.202200171

• Journal Article Type: Article
• Acceptance Date: Mar 21, 2022
• Publication Date: 2022-07
• Deposit Date: Mar 25, 2022
• Publicly Available Date: Apr 30, 2022
• Journal: Advanced Engineering Materials
• Print ISSN: 1438-1656
• Electronic ISSN: 1527-2648
• Publisher: Wiley-VCH Verlag
• Peer Reviewed: Peer Reviewed
• Volume: 24
• Issue: 7
• Article Number: 2200171
• DOI: https://doi.org/10.1002/adem.202200171
• Keywords: electromagnetic wave; radiation; thermal spray coatings; absorption; solar; photocatalytic; heat; emissivity; interference; shielding
• Public URL: http://researchrepository.napier.ac.uk/Output/2858329